Additive Manufacturing Engineer - Directed Energy Deposition

DED Manufacturing Engineer (Laser Additive Manufacturing)

About the Role
Join a cutting-edge manufacturing environment where you’ll take full ownership of the Directed Energy Deposition (DED) process-from CAD preparation through to final inspection and delivery. This is a hands-on role focused on optimizing advanced laser additive manufacturing for high-performance components.

Key Responsibilities

• Manage the full DED workflow: programming, deposition, post-processing, and inspection
• Develop and optimize multi-axis CNC toolpaths and CAM programs
• Fine-tune process parameters to improve quality, consistency, and efficiency
• Implement thermal management and distortion control strategies
• Collaborate with machining teams on allowances, fixturing, and build strategies
• Oversee post-processing (heat treatment, stress relief, etc.) and inspection plans
• Troubleshoot defects such as porosity, cracking, and distortion
• Ensure compliance with safety standards for laser and metal powder handling

What You’ll Bring

• Degree in Mechanical, Aerospace, Materials Engineering, or similar
• Hands-on experience with Laser Powder DED / LMD processes
• Strong knowledge of process optimization, thermal behavior, and manufacturing workflows
• Experience managing end-to-end industrial manufacturing processes

Bonus Skills

• Multi-axis CNC DED systems experience
• Background in aerospace or regulated industries
• Familiarity with CAM software (e.g., Mastercam)
• Experience with 3D scanning, inspection, or NDT
• Knowledge of Inconel, titanium, or stainless steel materials